When I last wrote, I had nearly every part necessary to build the bike, except for that pesky rear rim. Thankfully the rim arrived in time for the wheelbuilding class I was taking at Sibley Bike Depot. I trucked on down to One on One to buy the rim, spokes, tubes and tires. This took ages longer than it should have, thanks largely to really bad service from One on One. I couldn’t keep any workers’ attention for more than 5 seconds; every time the owner would start to help me, he’d get distracted by some minor thing and wander off.
Since I’m new to pretty much every aspect of building a bike, I wanted to be very sure that I was buying the right tubes and tires. So I asked the owner, and he let me down yet again by giving me the wrong information. I probably should have bought different tubes to go with the tires that I bought. Not a huge deal, but the owner could have easily steered me in the right direction, had he been paying attention.
The wheelbuilding class was probably as good as a wheelbuilding class can be. It’s not the sort of topic that is well suited to talking; you really just have to hop in and start working and make your beginner’s mistakes. And after two nights, spread out over two weeks, I’d made most of my mistakes and had myself a wheel.
Sadly, the wheel was pretty much completely wrong for my bike. It had the dish of a geared rear wheel, but I only intended to put a single gear on it. The result is that I needed a bike chain that bent at totally unnatural angles. Those chains don’t exist. So instead I had to fix my wheel.
A rear wheel hub has a combination of spacers that help align the rear chain rings with the front chain rings. So by rearranging the spacers, I was able to fix my chain problem. While adjusting the spacers, I also repacked all the bearings, partly because it seemed like a good idea, partly because they all fell out of the hub while I was messing with the axle.
With the spacers fixed I had to re-dish my wheel. Dishing a wheel ensures that your wheel is centered behind the frame of the bike. Because of the afore mentioned spacers, the hub is not centered on the axle. So you have to use a tool, called a Dish Stick, to make sure that your wheel is where it is supposed to be. Changing a wheel’s dish involves tightening the spokes on one side while maybe also loosening the spokes on the other side. And you have to ensure that your wheel stays in ‘true’, meaning that it’s properly balanced and round. It’s a very twitchy job. And I ended up truing that damn wheel at least three times. But, hey, at least I got plenty of experience.
Finally the rear wheel was ready to go. The rest of the bike was pretty simple to assemble. Throw on a saddle, attach the chain, adjust the breaks and voila! It’s a bike!
I took it for a few short test rides yesterday afternoon, just trying to get everything properly fitted. I put the handlebars on there way too low, so I flipped the stem around, raising the handlebars. They may actually still be too low. If so, I’ll have to buy a new stem that allows me to move the handlebars higher.
Other than that, it rides great. It’s so ridiculously fast and light compared to my old bike. I haven’t tried any real hills yet, so I don’t know how the gearing I choose will work on inclines. As I get more comfortable on the bike, I’ll try some more challenging terrain.
And now, the finished product:


Now, how much did it cost? That really depends on how you calculate it, I guess. I spent around $700 on the parts, $140 on the decoration of the bike (i.e. what I needed to sand and paint the frame, along with the cost of the decals), and about $40 on tools. If you total that all up, you get $880. Did I get my $880 worth? In other words, if I bought a new bike for $900, would it be better than the bike I built? I have no idea. I do know that I could never buy a bike built around an Achewood joke.
And I also know that simply buying a bike wouldn’t have been nearly as fun, or taught me as much. And I never would have met the awesome people at the Hub and Sibley Bike Depot that helped me so very much. That red brake cable housing? That’s there because one of the Sibley workers gave it to me, knowing that it would be a perfect color match. The rear wheel? That only works because Jason taught me how to build a wheel, space an axle and pack bearings. Without them, and so many others, I wouldn’t have a new bike.
The Total Totals
Days: 60
Cost: 880
June 29th, 2008
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